The Production of Mezcal

tequila or mezcal poured into shot glass

Mezcal is a time-honored spirit deeply rooted in Mexican culture and has gained immense popularity worldwide.

tequila or mezcal poured into shot glass
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Known for its distinctive smoky flavor and rich cultural heritage, Mezcal stands apart from its cousin, Tequila, offering an authentic taste experience. But have you ever wondered about the fascinating journey that transforms the agave plant into this exquisite elixir? In this article, we’ll explore the meticulous production of Mezcal, which combines tradition, craftsmanship, and a deep respect for the land.

The Agave Plant

field of agave plants
Image Credit: Cervantes

The heart of the production of Mezcal lies in the agave plant, primarily the Espadín variety, although other agave types such as Tobalá, Tobaziche, and Madrecuishe are also used. These plants are cultivated in the arid regions of Mexico, where they require years to mature fully. The agave’s wild and rugged beauty is reflected in the spirit it produces.

Harvesting and Roasting

Once the agave plants reach their peak maturity, known as “jimadores” or agave farmers, hand-select and harvest them. The leaves are skillfully removed, leaving the heart of the plant, known as the “piña.” These piñas can weigh anywhere from 20 to 200 pounds, depending on the agave species.

Next, the piñas undergo roasting, a critical step in Mezcal production. Traditionally, they are roasted in underground pits called “palenques,” lined with volcanic rocks. The piñas are carefully arranged in layers, covered with earth and agave fibers, and left to roast for several days. This slow-cooking process infuses the Mezcal with its signature smoky flavor.

Milling and Fermentation

Once the piñas are suitably roasted, they are extracted from the pit and crushed to extract the sweet, fibrous juice. Traditional methods involve using a massive stone wheel, called a “tahona,” which is drawn by mules to crush the cooked agave. Nowadays, mechanical shredders or mills are also used for efficiency while retaining the essence of tradition.

The extracted juice, known as the “aguamiel,” is then transferred to fermentation vats. These vats are typically made from wood, concrete, or even animal skins, providing an ideal environment for the yeast to work its magic. Natural fermentation can take anywhere from a few days to several weeks, depending on the desired flavor profile.

Distillation and Aging

distilling mezcal
image credit: Vargas Rubio

The fermented aguamiel is distilled to convert it into Mezcal. Traditionally, this process involves the use of copper stills, which allow for the refinement and concentration of flavors. The liquid is distilled at least twice to ensure the highest quality, with the first distillation known as “ordinario” and the second as “refinado.”

Unlike Tequila, which must be made exclusively from blue agave, the production of Mezcal allows for a broader range of agave varieties, resulting in diverse flavor profiles. Additionally, some Mezcal producers embrace artisanal methods such as clay pot stills, which further enhance the spirit’s unique character.

Following distillation, Mezcal may be bottled immediately or undergo aging to develop more complex flavors. While there are young or “joven” Mezcals, aged variants can spend months to years in oak barrels, enriching the spirit with notes of vanilla, caramel, and spice.

What truly sets Mezcal apart is the deep connection to its cultural heritage and the communities involved in its production. Many Mezcal producers are small, family-owned operations that have passed down their knowledge.


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Meet Melissa

Bourbon stole my heart a few years ago when I had several opportunities to write about it. Food stole my heart when I was lucky enough to be raised by a mom who managed to make nearly everything from scratch when we were growing up.